NSPP-6410 Modeling Manufacturing Systems (SP 510)

Course Description: This course will examine general problems in the design, planning, and control of manufacturing systems. Emphasis will be placed on system analysis using a variety of modeling techniques such as simple probablity, linear programming, queuing theory, Markov chains, and discrete event simulation, with the objective of improving system performance. The course is self-contained so that no previous knowledge of these types of models is required. Although the course is targeted towards manufacturing industries, much of the material is directly applicable to a variety of service industries.

Course Objectives: Upon completion of this course, the student will be able to: balance and sequence a mixed model assemby line; analyse the effectiveness of a flow line; schedule a flowline and simple jobshop; analyse a complex flow system using queing theory; group parts into part families and create cells; create and use simulation models for manufacturing system; apply these techniques to improve the performance of real systems.

Course Outline by Topical Areas:

  • Line balancing
  • Sequencing mixed model assembly lines
  • Paced lines with and without buffers
  • Lines with variable process times
  • Single workstation queueing models
  • Multiple workstation queueing models
  • Flow shop sequencing
  • Dispatching
  • Job shop scheduling
  • Principles of simulation
  • Radom number generation
  • Simple serial flow systems in AutoMod
  • Using AutoStat for input and output analysis
  • Complex flow systems in AutoMod
  • Modeling systems with conveyors
  • Input analysis
  • Output analysis